Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

单向电永磁作动器结构优化与动态特性分析

针对电磁作动器的使用要求，设计出一种具有能耗低、吸力大及响应快等特点的新型单向电永磁作动器。结合有限元仿真软件，利用有限元法研究作动器的结构参数如铁芯齿形结构、平面结构、无永磁结构、铁芯的倾斜角度及衔铁位移（气隙厚度）等因素对作动器电磁吸力和响应速度的影响。结果表明，电磁吸力随着作动衔铁位移的增加而大幅度减小；倾角结构的铁芯设计能使作动器性能达到最佳，且铁芯的倾斜角度为50°时，电磁吸力有最大值3071N。     

考虑胶层蠕变行为的胶接结构有限元分析

本文考虑胶层材料的蠕变行为，采用模拟岩层纹理单元的有限元法，分析工程中使用的典型胶接结构的应力场和位移场。数值结果表明，胶层蠕变行为对胶接结构位移和应力场均有较大影响     

Digital Aircraft Sheet Metal Part Manufacturing System and Its Key Technology

The architecture of digital sheet metal manufacturing system is proposed based on the classification of sheet metal manufacturing information.The essence of digital manufacturing is the definition,management and transfer of information,and the key technologies are brought forward and described.It is pointed out that knowledge-based manufacturing elements design is necessary to make digital technology efficient.The management of all kinds of sheet metal manufacturing element information is to build single source of manufacturing data.Multi-state model-based digital transfer and coordination method is designed to provide a foundation for digital manufacturing of aircraft sheet metal part.The application of digital sheet metal manufacturing is exemplified with an aircraft sheet metal part.The application result is compared to that of the traditional analog transfer technology.It is shown that the developed technology can improve part quality,shorten manufacturing time and lower manufacturing cost.     

Modelling of Spall in an Anisotropic Aluminium Alloy

Spall caused by hypervelocity impacts at the lower range of velocities could result in significant damage to spacecraft. A number of polycrystalline alloys, used in spacecraft manufacturing, exhibit a pronounced anisotropy in their mechanical properties. The aluminium alloy AA 7010, whose orthotropy is a consequence of the meso-scale phase distribution or grain morphology, has been chosen for this investigation. The material failure observed in plate impact was simulated using a number of spall models. The Hugoniot elastic limit and spall strength have been studied as a function of orientation, and compared to experimental results.     

层合复合材料的损伤刚度分析

渐近均匀化方法是一种便于同时求解复合材料细观与宏观性能的有效方法。本文在均匀化方法的基础上，通过层合结构的均匀化基元，建立相应有有限元方法，对层合板进行损伤刚度分析。与其它方法和实验结果的比较显示其具有良好的精度和直观方便的优点。最后应用上述方法对固体发动机壳体材料ＡＰＭＯＣ纤维复合材料的损伤刚度性能进行了分析。     

铁磁构件应力集中的计算机模拟和磁记忆检测

本文应用ANSYS有限元软件模拟典型构件圆孔板应力场的分布，通过有限元解与解析解对比分析，说明ANSYS软件计算的可靠性和准确性。为进一步研究典型构件的应力分布与漏磁场强度之间的关系，完善磁记忆检测的理论基础提供了一种重要的手段。     

电涡流传感器在偏心检测中的应用

本文讨论了电涡流传感器基本原理,提出了半边谐振曲线测量、传感器极值参数选择、传感器线圈交叉绕制等新方法,解决了小直径弱涡流效应偏心检测的难题。在WPX-01型偏心测量仪设计中,获得了满意的效果。     

轴对称锻件成形过程的热力耦合有限元分析技术的研究

锻件成形过程中,非稳态、不均匀的温度场对金属的塑性流动有很大的影响，尤其是高温成形过程。本文对轴对称段件成形过程的热力耦合有限元分析技术进行了研究。论述了刚塑性有限元分析方法，建立了热力耦合分析模型，开发了轴对称锻件成形过程的热力耦合有限元分析软件。通过将圆柱体镦粗过程的模拟结果与有关文献中的实验结果和模拟结果的比较，说明了该方法和软件的正确性。     

粘性流体大幅晃动的ALE有限元模拟

采用有限元法数值求解了具有自由液面大幅移动边界的Navier－Stokes方程。对流体区域采用了任意的拉洛朗一欧拉（ALE）运动学描述，网格结点可以任意移动而不依赖于流体的运动，结合了拉格朗目描述易于处理移动边界与区域变形的优点和欧拉描述可克服单元缠结的优点，提出了简单合理的网格更新方法，能精确地跟踪运动的自由液面。为了更精确地处理强对流项的作用，采用了迎风流线Petrov－Galerkin（SUPG）加权余量法建立有限元方程。算例表明本方法对贮箱内流体的非稳态大幅晃动过程的数值模拟非常成功。